New Apprenticeship Cohorts Forming

Penn College Apprenticeship Cohorts to begin in August 2022! Topics include:

• Industrial Manufacturing Technician (IMT)
• Intro-Mech
• Machining Fundamentals – CNC Machining Year 1
• Mechanical Components – Mechatronics Year 1
• Robotics – Year 1

IMT is DESIGNED FOR NEARLY ANY OPERATOR OR TECHNICIAN. The Industrial Manufacturing Technician (IMT) program emphasizes foundational skills for a broad range of manufacturing roles. Technical competency development is combined with communication, teamwork, and other business skills to train a well-rounded apprentice.

Intro-MECH is a one-year introduction to mechatronics and maintenance aligned to NIMS Industrial Technology Maintenance (ITM) credentials. This course consists of four, 36-hour modules (144 hours total) each dedicated to one of four core mechatronics competencies: Mechanical Systems, Fluid Power-Pneumatics/Hydraulics, Electrical Systems and Electrical Controls (PLCs & VFDs).

Machining Fundamentals provides a fundamental knowledge of machining processes. Topics include machining technologies, shop safety, understanding drawings, layout work, hand tools, processes of drilling, lathes, grinding and milling machines. Emphasis is on production performance as a basic machinist or CNC operator who is training for advancement in the CNC precision machining field.

Mechanical Components provides apprenticed and associate technicians with fundamental knowledge of industrial mechanical systems and component topics considered necessary by subject matter experts for successful completion of routine mechanical maintenance and troubleshooting tasks on advanced manufacturing equipment.

Robotics provides maintenance technicians with robotic and automation systems repair responsibilities, the skillsets for troubleshooting the PLC interfaces comprising most modern manufacturing robotic/automation systems. This course strengthens existing PLC knowledge with emphasis on the control interface between PLC’s and robotic automated process equipment.

Sessions attended via two-way live streaming internet at employer’s site via the iris system. All sessions are recorded and available 24/7 through Penn College’s
Learning Management System so off-shift technicians may join in!

Note: Manufacturers are eligible for grant funding through Penn College’s Modular Industry-Driven Apprenticeship Strategies (MIDAS) Grant that will cover a significant portion of the tuition. Anyone can participate at the full tuition.

For more information contact apprenticeship@pct.edu or call 570.327.4775.

The Pennsylvania Manufacturing Advisory Council was formed last year as a public-private consortium. Its goal is to provide the Commonwealth’s legislative leaders and leading gubernatorial candidates with policy, program and legislative priority recommendations that will enhance the competitiveness of Pennsylvania’s nearly 15,000 manufacturing firms and their 585,000 employees. The Council has heard from more than 130 PA-based manufacturers through roundtables, town halls and other venues and now wants to hear from other manufacturing leaders through their completion of a short survey.

Manufacturers all across the Commonwealth are being asked to invest 8 minutes of their time to take an online survey that asks their opinions and experience in the areas of workforce, supply chain, technology and the Commonwealth’s overall business climate. Please submit responses by April 8.

Manufacturers, CLICK HERE to access the survey. More information about the Pennsylvania Manufacturing Advisory Council can be found here.

IMC has been working with Custom Container Solutions (CCS), an area manufacturer of industrial roll-offs, for several years. Past projects have included operational improvements, ERP selection, HR policies, hiring and selection practices and improved job training.

As CCS has grown, they transitioned to a larger facility and now have three production lines instead of one.  Each line makes a certain type of unit.

One of the lines makes smaller roll-offs and has proved to be most challenging in terms of reaching desired throughput quotas.  The company contacted IMC to provide support for their efforts to improve production results on the small roll-off production line.

IMC proposed a 3-day value stream mapping (VSM) initiative that also included the supporting fabrication area.  The VSM involved workers and supervisors from both production and fabrication along with CCS management and IMC facilitators. The VSM effort started with a map of the current state of both the fabrication support and  production operations including critical facts and data on task times, wait times, throughput history and layout, sequence and flow.

A direction and quantitative goals were established, and a future state map developed. Within the initiative, numerous opportunities for improvement were identified, prioritized and structured to ensure successful implementation. Included were multiple visits to the factory floor and many coaching opportunities by IMC’s VSM facilitator.

The result to date (2 months following the end of the initiative) is that the line has surpassed the production objectives and is now operating at a consistent level of 25-30% above pre-initiative throughputs. The improvements made in fabrication have also led to improved operations for the other production lines.

“IMC has played a crucial part in the success of CCS – it’s like the gift that keeps on giving. IMC has helped us recognize system failures and ask the right questions of our team members without fear. Jeff, Russ and Jen spent multiple days working with our team digging deeper then we could ever dig because we needed outside eyes to see the problems. By implementing workflow processes that are cyclical, we are able to pull the work down the line versus pushing it down the line, which creates a more efficient and happier workforce which, in turn, increases productivity and reduces absenteeism significantly. As we identify areas of improvement, we utilize IMC and its expertise to improve. We are grateful for the help and we look forward to working with IMC again in the future.” Chuck Williams, General Manager, Custom Container Solutions

This project was funded, in part, by a grant made available by PennTAP.

IMC is excited to welcome Rick Terry to IMC as a Business Advisor. As an IMC Business Advisor, Rick will work closely with the manufacturers of Central PA to provide objective, expert advice, and actionable solutions to drive economic success and profitable growth.

“Rick has the background and expertise that will help IMC improve its core services while also allowing for additional pathways of highly specialized services. We are delighted he has joined our team and we are looking forward to his contributions playing a significant role in helping us achieve our mission.” Dennis Gilbert, IMC President.

Rick has experience working with various industries in the areas of process improvement, strategic planning, energy management, and root cause analysis. His areas of expertise are on the business and operations side of industry with a heavy focus on building science, project management, LEAN, and Six Sigma. Rick has proven success in developing and facilitating training, research, and education for industry as well as consulting on energy related verification programs.

“I am very excited to be a part of the team at IMC and to have the opportunity to assist manufacturers succeed in their industries. IMC has a demonstrated history of delivering positive results to manufacturers who utilize their many tools and resources for the benefit of their organization. I look forward to contributing to that mission .” Rick Terry, IMC Business Advisor.

Rick obtained an Advanced Graduate Certificate in Project Management from Penn State University, a Lean-Six Sigma Graduate Certificate from Villanova University, a Secondary Education Social Studies Degree from Lock Haven University, and a BS in Management Science also from Lock Haven University. Rick also holds various certifications in the areas of Lean, Six Sigma, and Energy.

Welcome to the team Rick!

IMC is excited to announce the latest graduates of our Lean Manufacturing Level One Certification program.

Congratulations: Strong Spas, Timberhaven Log Homes, LLC, Susquehanna Mills, Pik Rite, Inc., Jersey Shore Steel Company, High Steel Structures LLC, Q.E. Manufacturing, Atlantic Culinary Environments, Inc., ANDRITZ, Actuated Medical, Inc., Philips Ultrasound, TRS Technologies, Remmey – The Pallet Company, SilcoTek Corporation, DiamondBack Covers, Steller Floors and Architectural Precast Innovations, Inc.

On Tuesday, February 1, 2022, IMC and the PA Industrial Resource Center (IRC) Network had the opportunity to host the PA House Democratic Policy Committee Meeting and Manufacturing Roundtable at Penn State University’s Innovation Hub. Attracting and retaining a qualified workforce, implementing advanced manufacturing technologies (AMTs) and creating localized supply chains were among the topics discussed during the Policy Committee Meeting.

Thanks to Rep. Scott Conklin and all the Representatives for taking the time to hear from manufacturing leaders across Pennsylvania. We appreciate the Policy Committee’s support of PA manufacturing and the mission of the IRCs. Special thanks to Daniel Lutz and Marc Dagata from Metal Integrity, Dr. Tom Kane from Restek Corporation, and Ben Eltz from DiamondBack Covers for their participation on the manufacturing roundtable.

020122 PA House Democratic Policy Committee Mtg Press Release

IMC’s federal sponsor is inviting small and medium-sized manufacturers (SMMs) to a special webinar for SMMs to help shape the future of U.S. advanced manufacturing strategy on Jan. 12, 2022 from 3-5 p.m. EST. The National Science and Technology Council (NSTC) Subcommittee on Advanced Manufacturing is in the process of updating the National Strategic Plan for Advanced Manufacturing. The plan will improve government coordination and provide long-term guidance for federal programs and activities in support of U.S. manufacturing competitiveness, including advanced manufacturing research and development over the next five to ten years.

NIST, as the co-chair of the NSTC subcommittee, is facilitating a series of roundtables, concurrent with an RFI. The intent of the Jan. 12 webinar is to gather public input from SMMs that may be used in developing the National Strategic Plan for Advanced Manufacturing.

Participate on January 12th using this link. BlueJeans meeting information: https://bluejeans.com/911195551/3791

Photo Credit: Williamsport Sun-Gazette

Shop-Vac is the brand leader in wet / dry vacuum systems for consumer and commercial use.  In 2020, the company abruptly shut down, but was recently purchased by Great Star Industrial, Inc.  Shop-Vac rehired many previous employees and is currently operating with about 150 people.  Given the shutdown, the company’s emphasis at this time is to increase sales quickly by re-establishing relationships with customers that range from big box retailers such as Lowe’s and Home Depot to smaller sellers and industrial purchasers.  Additionally, Great Star acquired the well-established SK Hand Tools.  As part of the SK acquisition strategy, SK tool-making equipment has been relocated from Chicago to the Shop-Vac facility on Reach Road in Williamsport.  With the equipment onsite and ready to start production, Shop Vac is hiring and training about 15 additional people to produce SK Tools.

To support the re-establishment of customer relationships for Shop-Vac products and to begin selling and supporting the SK brand locally, Shop-Vac is working with IMC to make improvements in their Customer Service operations.  IMC will be working with the Customer Service team to perform a three-day value stream mapping (VSM) initiative that will include training in continuous improvement principles and practices to enable the group to work on improvement opportunities, defining the current state of operations, identifying opportunities for improvement, creating a future / desired state, and then continuous work towards the future state.

To support the implementation of the value stream initiative, IMC and PennTAP are also working together to implement an E3 (energy, environmental, efficiency) initiative that will both support the of the VSM as well as provide energy reduction and environmental improvement opportunities.

Sandy Fox assembles a Shop-Vac vacuum cleaner on the company’s assembly line in Williamsport, Pa. Photo credit: Steven M. Falk, Williamsport Sun-Gazette

Central Susquehanna Region Announces 2021-2022 “What’s So Cool About Manufacturing?” Student Video Contest

The Central Susquehanna What’s So Cool About Manufacturing? partners are excited to announce the kickoff of the student video contest for the 2021-2022 school year.

The “What’s So Cool About Manufacturing?” (WSCM) student video contest pairs student teams with local manufacturers, providing middle school students a unique opportunity to learn what makes modern manufacturing cool and to produce, shoot and edit a video that documents their experience.  The program was created to generate excitement that draws students to consider manufacturing career paths.

“We are extremely excited to hold this program in local school districts again this year” said Lauri Moon, Co-manager Central Susquehanna WSCM and Manager of Training & Outreach with the Innovative Manufacturers’ Center.  “STEM education is vitally important, and these students will get a great opportunity see how cool our local manufacturers are and to share their videos with the community.”

“What’s So Cool About Manufacturing?” Central Susquehanna Region, produced by the Innovative Manufacturers’ Center, the Central Susquehanna Intermediate Unit, BLaST Intermediate Unit 17, The Foundation of the Columbia Montour Chamber of Commerce, and Advance Central PA will join other regions across Pennsylvania this year with students from eight local school districts partnering with eight manufacturers in the region.  School districts currently signed up to participate include Danville, Central Columbia, Lewisburg, Millville, Selinsgrove, Southern Columbia, Warrior Run and Williamsport.

The students’ videos will compete in the regional contest, culminating with public voting for Viewers Choice and an awards event to be held Spring 2022.  WSCM Central Susquehanna will choose one video to represent the region in the 7^th Annual “What’s So Cool About Manufacturing?” PA Statewide Awards also being held in the spring.

About “What’s So Cool About Manufacturing”:

Developed by Manufacturers Resource Center (MRC), WSCM program is a video based educational tool that increases awareness of career paths in manufacturing. MRC developed this innovative career awareness program that at its core is “peer marketing” (kids telling kids what’s so cool about manufacturing jobs).  The contest is showcased on the What’s So Cool website and shared nationally through the Manufacturing Institute and the Manufacturing Extension Partnership platforms.

This contest gives students the opportunity to connect with local manufacturers, document their experiences and present them in an educational and “cool” way.  The contest was created to generate excitement that draws students towards manufacturing career paths, and CTE and STEM education.

For more information, visit whatssocool.org.