• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar

Innovative Manufacturers Center

Driving Manufacturing Growth and Job Creation in Central Pennsylvania

(570) 329-3200
  • Careers
  • IMC Blog
  • News
  • Contact Us
  • About Us
    • IMC Service Area
    • IMC Team
    • Success Stories
    • Central PA Manufacturing Companies
    • Partners & Network
    • Career Opportunities
    • Contact Us
  • Services
    • People
      • Brand Development
      • Business Continuity Planning
      • Elevating HR Practices for Manufacturing Success
      • Environmental & Safety Compliance
      • Lean Manufacturing User's Group
      • Manufacturing Business Growth Services
      • Sales Development
      • Tooling U-SME
    • Processes
      • Continuous Improvement
      • International Trade & Export Compliance
      • ISO 9001 Certification
      • ISO Support
      • Lean Manufacturing Level One Certification
      • Lean Manufacturing Transformation
      • Problem Solving with Root Cause Analysis
      • Supply Chain Optimization
    • Technology
      • Clean Energy Manufacturing
      • Digital Marketing & SEO
      • SMART-PA
      • Technology Scouting
      • Website Design
    • Innovation
      • Innovation Engineering Systems
      • Manufacturing Innovation
      • R&D Tax Credits
      • Technology and Innovation
      • Williamsport/Lycoming KIZ
        • About the Williamsport/Lycoming KIZ
        • Do I Qualify for the KIZ?
        • KIZ Tax Credits
        • Williamsport/Lycoming KIZ Benefits
        • Williamsport/Lycoming KIZ Services
  • Events
  • Training
    • People
      • Meeting the HR Challenge
    • Processes
      • ISO 9001 Certification
      • Lean Manufacturing Practitioner Certification
      • Problem Solving with RCA

Wearables and the ‘New Toolkit for Modern Manufacturers’

image_pdfPrint PDFimage_printPrint

With dozens of new products introduced at the Consumer Electronics Show, 2016 might really be the turning point for wearables on the factory floor. If you already implemented some of the new tech, get ready to upgrade. If you haven’t … why are you waiting?

(IW – Matt LaWell: 1-21-16)   Two seconds. … In 1968, an IBM psychologist named Robert B. Miller presented a paper on computation response time at the Fall Joint Computer Conference that focused in part on that passed-in-a-flash stretch of time. Miller had been studying early computer operators for years and — long before the first personal computers, the first laptops, the first tablets, and certainly before the first connected eyeglasses and watches and rings — focused on what he called the two-second response theory.

“The tasks which humans can and will perform with machine communication will seriously change their character if response delays are greater than two seconds,” Miller wrote. More simply, we will shake our heads and walk away (or at least say we will) if our various devices fail to deliver what we ask within two seconds. Good thing wearables help cut down on that response time, technologically spoiling us that much more. The next round of wearables will continue the trend.

New hardware and software, some of it delivered at the most recent Consumer Electronics Show earlier this month in Las Vegas, could finally allow our dreams of a wired workforce to become reality. We all know that Google Glass sputtered for the consumer market and is a relative hit for the factory floor, and that Apple Watch has sparked more general interest than any other wearable, with strong potential for industry. There are plenty of other options out there now, though, and the number of choices will continue to climb.

The Daqri Smart Helmet and Kopin Smart Glass, for starters, “have the potential to give manufacturers more choices to support workers with real-time, on-body connectivity to applications and data,” said Plex CTO Jerry Foster, who is at work on new wearables apps for the floor and the warehouse.

“Wearable devices are part of the new toolkit for modern manufacturers,” Foster said, “with cloud solutions making it easy to connect new products and innovation as fast as they hit the market.” Which is a little slower than two seconds, but still really fast.

We are still in the early days of adaptation and implementation, but if this round of products delivers, 2016 really could be the turning point — especially for manufacturers.

Let’s start with the scale of deployments, which could be even more important this year than the technology itself, at least according to Brian Ballard, CEO and co-founder of APX Labs, which has carved its early wearables niche in developing software for some major names in the oil, gas and defense sectors.

“Smart glasses really cemented themselves as something companies were using in 2015, but … it takes almost a year to get through everything,” Ballard said. “You’ll start seeing them used on a much larger scale than they were in 2015: Moving from one line to the whole factory, or from one factory to the whole bullpen of factories that support a process.

“There are still some areas inside logistics that we won’t see — the hardware can’t replace all the tools used today — but in field service and manufacturing, I think you’re going to see a big uptick in the technology.”

Ballard and APX Labs could play a part in that uptick, thanks to another recent round of funding that increased its total raised to $29 million and included considerable investment from General Electric, which is also a customer. (Boeing is another customer, as are two of the five largest companies in the oil and gas industries, though they don’t allow their names to be used.)

“We started off in the defense space,” Ballard said, “building software to power defense-focused wearable technology — almost entirely smart glasses and heads-up displays. … We thought you could eventually do anything and everything on wearable glasses, so we built a flexible, powerful platform, then thought about our feature set in terms of specific verticals.

“If I’m a manufacturer, what are the five or 10 top things every manufacturer has to do? We put a lot of energy into those features, but it has flexibility for a bunch of different use cases.” Among those top 10 things are inspection and compliance, the collection and access of knowledge, and the implementation of an easy-to-use work process.

“The same platform your supervisors are using is the same one your technicians are using and the same one your supply chain is using. It’s a hyper-connected, multi-player work environment,” Ballard said. “We didn’t see this as just a bunch of individual users working together. We saw it as a team working together — with your existing legacy systems, with your robotics, with your IoT — and all that together could be a game-changer.”

What Will We Use? And Who Will Make It?

Glasses might not be the biggest game-changer, though. A recent study from IDC forecasts about 160 million wearables shipped in 2019, with more than 120 million of them headed for your wrist. (For the sake of comparison, about 25 million wearables shipped in 2014, and close to 80 million shipped last year.) Connected glasses, modular and clothing will make up almost all of the remaining quarter.

“A lot of companies will use ergonomic sensors,” including some in clothing, said Rana J. Pratap, principal technology consultant for LexInnova. Why clothing wearables? It’s a safety measure, more than anything else, and “safety is a huge area. I don’t see a lot of wearable applications used just for the heck of it. More will be used for safety, for improving the worker productivity.”

Clothing wearables could be used most prominently to help workers remain visible, especially to, say, forklift drivers, when they would otherwise remain hidden around corners or behind other machines. They could also, Pratap said, help maintain temperature in extreme conditions, though “those applications are more futuristic.”

At least as interesting as what the new wearables will be is who might be manufacturing them. In a new paper titled “Wearable Technology: Patent Landscape Analysis,” LexInnova breaks down which companies have the most current wearable tech patent filings. Smartphone leaders Samsung and Apple do not top the list — ranking fourth and 12th, respectively, with 498 patents and 197 patents, with Fitbit even lower at 15th thanks to its 192 patents. Granted, those companies might have better patents — quality over quantity, which is also measured in the paper — but different companies at the top could open the door to more innovation and competition.

And the top three on that list? Microsoft and Philips, which are neck and neck at 757 and 756 wearable patents, respectively, and Alphabet (which is still just Google for all intents and purposes) at 602.

That number of patents, and the corresponding level of possibility, is exciting. “We’re in the first phase of wearables,” Plex vice president of development Jason Prater said. “In the next five to seven years, as the consumerization continues to drive the innovation, you’re going to see some amazing things. I think this iteration of wearables is going to continue to go faster.

“And even after that,” his Plex partner, CTO Jerry Foster, said, “you’re going to see ingestibles that start to monitor things inside you. That’s fascinating and kind of scary at the same time.” Technology, tracking you, measuring you, telling you about yourself … from your insides.

In a 2013 interview with Wired, Evernote CEO Phil Libin said that wearables will “make you more aware, more mindful. They’ll reduce the number of seconds in the day when you’re confused.” And they will keep you more aware and give you a sense of where you are, whether you wear them on your wrist, your fingers or your eyes, in your clothing … even whether you swallow them first.

“That’s what this whole connected universe will do,” Libin said. “It will make you a functionally smarter human.”

In just two seconds. Or less.

image_pdfPrint PDFimage_printPrint

Filed Under: IMC Blog, News

Primary Sidebar

Search

Blog Categories

  • IMC Blog
  • News
  • Success Stories

Blog Archives

Testimonials


Northway Industries, Inc.

“Through the Winning Teams program, we increased throughput in our laminate cleaning/inspection area by 18%, which also shortened the time for us to respond to vendors about defective products and t… Read more

Northway Industries, Inc.


Rockland Manufacturing Co.

“We’re very pleased with the results of the training. It was a great way to break the ice regarding a systemic change in one of our oldest and most experience facilities. By training on change man… Read more

Bo PrattPresidentRockland Manufacturing Co.


Pik Rite, Inc.

The IMC and its staff have played an integral part in the success of Pik Rite’s Continuous Improvement culture as well as directly influencing more efficient production and operations. The proof is … Read more

Caleb ThomasProduct Line ManagerPik Rite, Inc.


NuVisions Center

We are a small organization and do not have IT staff. Before we found IMC, the task to implement CMMC seemed almost insurmountable. With their help, the process was no longer overwhelming, and we were… Read more

Terry KnouseVice President of OperationsNuVisions Center


SilcoTek

5 Whys, SIPOC, Value Stream Maps, etc. are great ways to visualize problems that are difficult to pinpoint.

Brandon SmithQuality Control Lead TechnicianSilcoTek


Prysmian Group

The attendees of both training programs came away energized and eager to apply their new skills in training, coaching and communications. There is broad consensus that these skills should continue to … Read more

Jeanette WraggTraining ManagerPrysmian Group


Nittany Paper Mills, Inc.

We make investments where and when our workforce is skilled and ready.  The training was a solid foundation for supervisor development.

Steve PrentissVice President of Human ResourcesNittany Paper Mills, Inc.


QCast Aluminum

The Value Stream Mapping exercise conducted by the IMC enabled us to visually see the overall production process and the areas we needed to target for improvement. Without this process, QCast may not … Read more

Terry ArnoldGeneral ManagerQCast Aluminum


Lang’s Chocolates

IMC’s resource consultant’s background and knowledge were so relevant, and his delivery set a solid foundation upon which we could build for our re-certification as well.

Robert LangOwnerLang’s Chocolates


Metal Integrity

“IMC has been an excellent resource for us to accomplish objectives that we would not have been able to achieve on our own. We would highly recommend any company taking full advantage of the services … Read more

Marc DagataPresidentMetal Integrity




Newsletter Signup

Sign up for IMC’s newsletter to get the latest news on manufacturing in Central Pennsylvania.

"*" indicates required fields

By providing your email, you agree to receive future email correspondence from IMC.

This field is for validation purposes and should be left unchanged.









Upcoming Events



May


12


Featured


Featured


May 12 @ 8:00 am – May 16 @ 4:00 pm


Lean Manufacturing Practitioner Certification



May


15


Featured


Featured


9:00 am – 12:00 pm


Understanding Costs and Profits for Manufacturing Supervisors



May


15


2:00 pm – 3:00 pm


CMMC Compliance Made Affordable: Budgeting & Enclaving Tips



Jun


18


Featured


Featured


9:00 am – 11:00 am


Fundamentals of Maintenance Management – Williamsport



Jun


19


Featured


Featured


9:00 am – 11:00 am


Fundamentals of Maintenance Management – Altoona


View Calendar


News

What’s So Cool About Manufacturing Video Contest Announces 2025 Central Susquehanna Awards

IMC is excited to announce the award recipients for the “What’s So Cool About Manufacturing?” (WSCM) Central Susquehanna student video contest awards.  The annual awards ceremony was held April 23rd at The Venue at Liberty …

Read More

IMC Announces the Release of its Central Pennsylvania Manufacturing Tariff Poll Results

We are pleased to announce the results of our Central Pennsylvania Manufacturing Tariff Poll. This initiative aimed to gather insights from regional manufacturers regarding the potential impact of proposed tariffs on the region’s manufacturing sector. We …

Read More

Central PA Manufacturing Tariff Poll

This poll is now closed. Thank you to everyone who participated. Please watch our e-news and socials for follow-up information regarding the results. Central PA manufacturers, your participation is crucial in helping us understand …

Read More
Copyright © 2025 IMC, Inc - Site Developed by Pineapple PC
One College Avenue, Dept. 32 Williamsport, PA 17701-5799